In-Depth: The Engineering Behind Apple's 3D-Printed Watch Cases

In-Depth: The Engineering Behind Apple's 3D-Printed Watch Cases

Apple has introduced a groundbreaking manufacturing process for its new Series 11 and Ultra 3 watch cases, utilizing 3D printing with 100% recycled titanium. This innovative approach not only aligns with Apple's sustainability goals but also significantly reduces material waste compared to traditional subtractive manufacturing methods. The Laser Powder Bed Fusion technique involves layering titanium powder to create cases, which minimizes resource usage and energy consumption, transforming production efficiency on a large scale. The 3D-printed cases maintain the aesthetic of previous models while incorporating structural features unattainable through conventional machining. As Apple estimates saving over 400 metric tons of raw titanium this year alone, the implications of this process extend beyond just environmental benefits; they open new possibilities for design and engineering within the watchmaking industry. The transition to 3D printing not only enhances the manufacturing process but also paves the way for future innovations in design and functionality in wearable technology.

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